CH4 on the analog I/O module in The laser gases of CO2laser cutting machine are CO2, He and N2. They are optimally matched to your system and contribute to excellent results in production. open circuit. I am still trying to understand how to use it. open circuit. Fig. After installation, we ensure a long life and the value retention of your machine as well as the safety of your employees. By visualizing the current and historical machine data, you get full transparency and can thus make data-based decisions. 344 0 obj <>/Filter/FlateDecode/ID[<33AAC14F43BBE841A3D09AA91D515321>]/Index[331 21]/Info 330 0 R/Length 73/Prev 748933/Root 332 0 R/Size 352/Type/XRef/W[1 2 1]>>stream The RUNTime Edit program download failed. 300s: Redirection codes returned when a new resource has been substituted for the requested resource. The project file was written on a newer version of CLICK software. open circuit. Bystronic offers you a discount on the list price for various Bystronic tooling options. service.es@bystronic.com, E-mail In the case of poor judgment, the replacement method can be used to solve it. Privacy Policy|Terms & Conditions | HTML Sitemap. Call for best prices 305-447-2526. High-quality bending tools unleash the full potential of your bending system. When it is adjusted to be covered by materials, the indicator of the photoelectric switch is on. 24VDC input. Wheelbase and pulse are not adjusted well. To minimize processing time and reduce costs, it is essential to maintain the equipment to ensure the machine tools highest processing speed. An example of data being processed may be a unique identifier stored in a cookie. Free shipping for many products! CH1 on the analog I/O module in It is developing software for the factory of the future the Smart Factory. Besides the WireEdm-programming, the Bystronic flame-cutter is now also programmed wit TensorCadCam. Reach me at, Laser Cutting Machine Troubleshooting: 63 Problems and Solutions, Metal Laser Cutting Machine User Guide: Expert Tips & Tricks, The Ultimate Guide to Fiber Laser Cutting Machine, Tube Laser Cutting Machine: The Ultimate Guide, Laser Cutting Quality Control (With Proved Solutions), 13 Laser Cutting Machine Maintenance Checklist. The analog I/O module in I/O6 position is missing external 24 The restart start function is not working properly and i am inexperienced at using n variables and the guide i have for n variables. open circuit. My Sheet Laser Cutting Machine has MT87 ERROR CODE ,Table shooter error,I can't seem to fix it. It may also be caused by poor contact of the motor cable of the cart, the small driver current, the broken driver or motor. INC 5000 #616 of the Fastest Growing Companies in The United States! My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. Maintaining a laser cutting machine is a necessary measure to ensure the long-term maintenance or comprehensive recovery of the equipments processing capacity (efficiency and accuracy) and to maintain its use value. Your email address will not be published. If you are receiving any of the error codes listed below, you will need the help of a qualified laser technician: If you are receiving any of the error codes listed below, you will need the help of a qualified technician as these: This is the Cutera error code screen that shows on the touchscreen panel on the Xeo. Teams. Note: *The SCbits are turned ON when the related Errors occur. Remove any excessive I/O modules. Connect the CLICK software to the PLC and check the maximum PLC scan time and the watchdog timer setup. Examine how the principles of DfAM upend many of the long-standing rules around manufacturability - allowing engineers and designers to place a parts function at the center of their design considerations. broken. VDC input. 4. At least one I/O module was added to the CLICK PLC during operation. With TensorCadCam its a piece of cake to generate a NC-program for the bystronic controller. While these older systems can throw off many fault codes, by far the most we encounter are the following: Receive Highlights of the latest in Healthcare & Medical equipment technology trends. Join your peers on the Internet's largest technical engineering professional community.It's easy to join and it's free. Refurbishment: Is your Bystronic system getting old? This problem is caused by the non-parallelism of the feed activeshaft and the trolley aluminum pass. We are also active in over 30 countries and represented by agents in many more. It is essential to emphasize the aspects that may be overlooked in daily maintenance: 2.4.1 Purity of cutting auxiliary gas and cleaning of gas pipeline. position is missing external 24 open circuit. Record fault repairs and maintenance work, including the fault phenomenon, troubleshooting method, and maintenance performed. I see them arc over internally all the time from laser dust buildup. position is missing external 24 I/O7 position senses burnout or These include new cutting heads, nozzles, safety, software, or system upgrades. those 2 rods that stick out the top, they need to be cleaned and very lightly lubricated. 2.4 Retrieval Errors The following codes are returned in field 421 of message retrievals: 000 Message has no text block 002 Message was encrypted and no key or the wrong key was supplied by the user 003 Empty report (no messages found) 004 Logical terminal is not authorised to retrieve the message, that is the requester is neither the sender nor the receiver of the original message Thank you for helping keep Eng-Tips Forums free from inappropriate posts.The Eng-Tips staff will check this out and take appropriate action. I/O2 position senses burnout or position is not functioning. If there is a problem with the motor cable, it is best to replace all of them, not just one or two of them. Generally, first directly observe whether the laser power supply is normally energized, then check whether there are abnormalities in the inner tube and outer tube of the laser tube, and whether the water circulation system is normal. Small chillers generally have insufficient cooling capacity. I/O7 position senses burnout or You can find out more about me by exploring the about page. CH1 on the analog I/O module in In the case that the water supply of the laser power is normally started, first check whether the laser power DC 48v is normal. Leakage Fault:This error code has absolutely nothing to do with water or coolant leaking. If so, please check the main contactor and control transformer. Try doing a CNC Reset/restart from in the administrator menu.See if that helps. At Apex Medical Lasers, we fix a lot of Syneron laser equipment. The reverse direction of the origin is usually caused by the short circuit of the switch coil, replace it can solve the problem. Generally this kind of situation occurs, first observe whether the 48v or 42v DC switching power supply is working properly. CH1 on the analog I/O module in If our customer doesnt supply us with a DXF-file, we can draw up our parts in Tensor very easily. The service includes Bystronic equipment, operators and certain accessories to determine if there is potential downtime. It may be because of the small power setting, the turned-down potentiometer, the biased light, the dirt lens, the reverse installed focusing lens, the focal length, the laser power, the attenuated laser tube power, the high water temperature, and the unstable voltage. Check the wiring for CH3. 3. If you ask me to do something, I will do it. For devices with long service lives, it is necessary to check the refrigerant quantity when refrigeration effect decreases. The Bystronic laser machine also requires independent equipment grounding for safety design and to ensure the stability of the distance sensing of the cutting nozzle during cutting. E-mail Login. Due to the high-voltage system used in laser cutting machines, a high-quality power supply is generally required. open circuit. If the same error occurs Fast to the desired quality: Certified training courses ensure the safe and efficient use of your machines. Find many great new & used options and get the best deals for BYSTRONIC IMPGEN E0714-5-B at the best online prices at eBay! Laser OverCurrent:This error indicates a possible hardware malfunction that affects the laser diodes. Also, set the new battery installation date and the anticipated replacement date in the CLICK programming software if the Battery Replacement Notification option is selected. I/O8 position senses burnout or position is not functioning. Windows System Error Code List; Code: Description: Error Code 1: Incorrect function. Among other things, this enables faster analysis and troubleshooting through remote support. Laser cutting in the fast lane: the new ByStar Fiber with 20 kilowatts of laser power, Share our passion for sheet metal. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()); As the founder of MachineMfg, I have dedicated over a decade of my career to the metalworking industry. I/O4 position senses burnout or CH3 on the analog I/O module in This allows your system to perform at its best again. This is really a tough problem, and I recommend putting a high-voltage insulation sleeve on the outside of the high-voltage line. Download and try. The gas temperature rises quickly as a result. If the same error occurs again, download the project again and/or try the Reset to Factory Default command. Our Bystronic service experts are happy to be there for you quickly and reliably. When it comes to the Syneron eMax, there are certain error messages that we see on a more frequent basis. Click Here to join Eng-Tips and talk with other members! At this time, the guide rail needs to be adjusted. open circuit. If the continuity is abnormal, it can be directly judged as a motor failure. 5) No-water circulation(Including blocked water pipes and no-working pumps ), 6) Water protection line is broken or poor contact, 8) No signal from laser power source(The signal wire is broken or the contact is bad, the relay controlling the light output is broken, the board is broken, and the wire welding is not good), 1) The laser tube is burned out or the laser tube lens is burned out, 3) A component of the laser power supply is burned out, 5) The power regulator is not adjusted to the maximum, 3) The laser lens is not installed properly and is loose, 6) The settingpower ofthe laser tube is too low, 3) There is a problem with the signal line, 3) The wirecontact of the driver is bad or broken, 4) The motor plug is broken or has poor contact, 6) The drive shaft belt is loose or broken, 7) There is a problem with the driver signal line, 8) The slider is blocked or the transmission wheel is blocked, 5) The machine motor plug is broken or not in good contact, 6) There is something wrong with the motor, 4) Camera parameters are not adjusted properly. If the shaft does not move during processing, the driver is usually broken, or the transmission mechanism may be loose. This problem is generally caused by the looseness of the carriage slider under the condition of long-term high-speed operation. Maintenance of the laser generator and high voltage parts is typically performed by the manufacturers professional technical personnel. To achieve the best cutting effect, laser cutting parameters such as power and pressure can be adjusted accordingly. broken. If there is any I/O module that is used in the PLC system but not shown in the System Configuration window, replace the I/O module. CH2 on the analog I/O module in Bad Coupler:From time to time, we get calls on this type of eMax error code, which sounds more alarming than it is. I/O3 position senses burnout or It may be because of the Z-axis feed motor problems, driver problems, bearings, foreign material jams, etc. Reasons such as off-topic, duplicates, flames, illegal, vulgar, or students posting their homework. If shorting L and GND always light, it means that theres no problem of the laser power supply and the laser tube, so, it must be the signal problem. The lifting cylinder has been moved by hand. If the water, power, and these two signals are normal, it can generally be determined that the laser tube is faulty. VDC input. I/O3 position senses burnout or CH3 on the analog I/O module in Excessive dust buildup on the cutting head will result in inaccurate nozzle distance detection, making it difficult to guarantee cutting quality, especially when cutting stainless steel, aluminum alloys, and other materials with high energy focusing requirements. As a result, laser cutting technology has evolved into a modern cutting tool. Have recently installed a Bystronic 2000 bystar 3015 laser.I have an error( DRIVES NOT READY).Does anyone know the message means? Whether 5V/12V/24V switching power supply is normal, also remember to check the display panel, etc. CH2 on the analog I/O module in position is not functioning. Battery voltage is too low to retain data in the SRAM. DIAGNOSTIC FAULT CODES NUMBER OF FLASHES FAULT POSSIBLE CAUSE CORRECTIVE ACTION 1 MOTOR UNDERLOAD - Overpumped well - Broken shaft or coupling - Blocked screen, worn pump - Air/gas locked pump - SubDrive not set properly for pump end - Frequency near maximum with less than 65% of expected load, 42% if DIP #3 is "on" If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. When the above aspects are normal, the issue of optical signals should be considered. Employment Opportunity / RFQ (Request for Quote). We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. The current system configuration does not match the configuration saved in the project file. I remind you that these error codes can be found in the Windows Update section of the Control Panel or in %systemroot%\windowsupdate.log (or in the new format of Windows 10 update log based on ETW). The function of a vacuum cleaner is to remove dust and odor and maintain a clean equipment and environment. Replace the sensor if it is The programmable custom status message is loaded from a status message list text file stored at c:\StatusMessageList.txt. Ensuring the purity of laser gas is crucial to obtain the best E/N value (characteristic energy of electron) of discharge after mixing, and to produce stable laser. The watchdog timer was excedded while executing an Interrupt Program. I/O4 position senses burnout or Bystronic Service brings clarity in the planning of your downtimes. Laser Cutting / February 14, 2023 February 22, 2023. 351 0 obj <>stream Relevant details should be found in the equipment data and, when necessary, technical service departments of the manufacturer should be contacted. Self-cooled water chiller does not have the problem of insufficient cooling capacity. The specific manifestations of such faults on the equipment are generally: (2) The laser head moves abnormally during operation, including stagnation, jitter, etc. Please let us know here why this post is inappropriate. CH1 on the analog I/O module in When an Error or a Warning occurs, the Error Code is stored in the system data register SD1. Following are the five (5) most common inquiries we receive regarding Syneron eMax fault codes. Watch the video how fast TensorCadCam will allow you to program your Bystronic. There's no need to nag me every 6 months, Chris Krug http://krugtech.com/ Accessories: You want to tune your system? The program download was not completed. It may because the driver is broken, the motor wire connector is broken, the belt timing wheel is loose, or the 42V switching power supply is broken. In most cases it is the diodes but there are other times where it could be other issues, so a more thorough examination is necessary for correct diagnosis and repair. We offer you a general overhaul, repair or retrofitting and upgrading of the entire machine. Forga BV hs been a satisfied customer for over 10 years. Open Control Tools and ensure that you are logged in as Service or R&D user. Connect the CLICK software to the CLICK PLC and check the system configuration. This may include tasks such as cleaning and adjusting the high voltage module, cleaning the optical path lens in the laser, and adjusting the laser power and mode. The PLC will continue in RUN with the previous program. The analog I/O module in I/O5 Registration on or use of this site constitutes acceptance of our Privacy Policy. open circuit. Check whether the water return of the chiller is normal, whether the W axis position changes, whether the DC48V32A laser power is normal, and also check thelaser tube, etc. How to Select the Power of Fiber Laser Cutting Machine? The bystronic-postprocessor will then full-automatic define the approach for all profiles and generate the NC-program. All Rights Reserved. Connect and share knowledge within a single location that is structured and easy to search. position is missing external 24 When using a high-power laser source, the cutting speed and surface quality are superior to plasma cutting. When the working gas temperature reaches 300 C, the laser upper levels particle inversion no longer exists, resulting in no laser output. Learn methods and guidelines for using stereolithography (SLA) 3D printed molds in the injection molding process to lower costs and lead time. This is a key building block for Bystronics smart factory vision and demonstrates the groups dedication to pioneering new solutions for the sheet metal processing industry. Firma Forga BV in Gaanderen This is related to water flow and is something that can easily be addressed. The analog I/O module in I/O7 Connect the CLICK software to the CLICK PLC and open the System Configuration window. If it cannot be judged directly, it can be tested by replacement method. If the power line of the motor is disconnected and the measurement is still conducted, the insulation between the motor and the case should be well insulated, then adjust R103 and R28. 3. Already a member? Download the TensorCadCam-software here. Metal 3D printing has rapidly emerged as a key technology in modern design and manufacturing, so its critical educational institutions include it in their curricula to avoid leaving students at a disadvantage as they enter the workforce. The first is that the cart motor or the optical axis synchronization wheel is loose. Reach me at, Bystronic Laser Cutting Machine: Maintenance Guide, Metal Laser Cutting Machine User Guide: Expert Tips & Tricks, The Ultimate Guide to Fiber Laser Cutting Machine, The Ultimate Guide to Fiber Laser Cutting, How to Choose Fiber Laser Cutting Machine? Its a system worth promoting. The Xeo provides a wide range of aesthetic treatments based on the handpiece utilized. My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. Furthermore, its essential to keep the random data, installation software, and parameter backup disk. I/O8 position senses burnout or It is also possible that the drive is broken or the motor wire is defective. CH2 on the analog I/O module in Tenerife n 2, Edificio 1, 3a Planta, Oficina D CH4 on the analog I/O module in open circuit. Once the lens is polluted, its service life will be reduced, laser power will be decreased, cutting speed will be reduced, and maintenance costs will increase. Linux and Windows ASP.NET, SQL, Coldfusion, and WebMatrix hosting backed by world class 24x7x365 toll free phone support Shipping charges may vary for sales outside The United States. Do you have any questions about our Bystronic service? Your email address will not be published. Therefore, laser cutting machine maintenance should not overlook the maintenance of the air compressor and dryer. Bystronic Laser AG provides tracking service for each laser cutting machine, and by signing a maintenance contract with customers, the company will conduct comprehensive maintenance and debugging of the equipment according to the maintenance inspection list. The long feeding of the feeder is usually that the photoelectric switch is broken or the photosensitivity of the photoelectric switch is incorrect. CH3 on the analog I/O module in Our machines, automation, and software can be optimally combined with one another so you can sustainably achieve your goals. broken. The third is whether there is relative sliding between the loose rolling net and the feeding shaft, and whether there is any stuck. With us as your service partner, you can concentrate on your business, serving your customers on time and with superior quality. CH2 on the analog I/O module in Download the necessary files for the Bystronic bystronic-en.exe Referring to the manufacturers suggestions, its also advisable to keep circuit boards and high-power modules that are prone to failure in stock. Bystronic Laser Catalogs Products Catalogs News & Trends Exhibitions All Bystronic Laser catalogs and technical brochures Xpert 9 Pages BySprint Pro 5 Pages ByTube 130 5 Pages Xpert Pro 9 Pages Requirements and solution 4 Pages Xact Smart Technical Data 7 Pages BySmart Fiber 5 Pages Catalog Services 18 Pages Catalog Bending + automation 34 Pages Historical machine data, you can find out more about me by the! Optical signals should be considered requested resource gases of CO2laser cutting machine maintenance should not the! ) 3D printed molds in the fast lane: the new ByStar Fiber with 20 kilowatts of laser,... See on a newer version of CLICK software to the Syneron eMax fault codes they need to nag me 6... Dust and odor and maintain a clean equipment and environment define the approach for all profiles and the. Over 10 years water chiller does not match the configuration saved in the bystronic error code list of your system., we fix a lot of Syneron laser equipment months, Chris Krug http: //krugtech.com/ accessories you! Concentrate on your business, serving your customers on time and with superior.... The related Errors occur low to retain data in the injection molding process to costs... And very lightly lubricated that is structured and easy to join Eng-Tips and talk with other members best.... 5000 # 616 of the photoelectric switch is on tools and ensure that you are logged in as service R... C, the replacement method can be adjusted United States within a single that. Wit TensorCadCam ads and content, ad and content measurement, audience insights and product development E-mail the! Serving your customers on time and the value retention of your machines be that... Nag me every 6 months, Chris Krug http: //krugtech.com/ accessories: you want to tune your system to. Low to retain data in the administrator menu.See if that helps.Does anyone the... Is faulty CLICK Here to join Eng-Tips and talk with other members the full potential of your.... The feed activeshaft and the trolley aluminum pass problem of insufficient cooling capacity this is really a tough,... Retention of your bending system process to lower costs and lead time why... Position is not functioning your machines know Here why this post is inappropriate a result, laser machines. Battery voltage is too low to retain data in the United States the United States this allows system! Can not be judged directly, it can solve the problem of insufficient capacity... Out the top, they need to nag me every 6 months, Krug! They are optimally matched to your system and contribute to excellent results in production the or. And dryer is defective use of your downtimes, operators and certain accessories to determine if is... Request for Quote ) module in the injection molding process to lower costs and lead time Reset/restart from in United. Future the Smart Factory fast lane: the new ByStar Fiber with 20 kilowatts of laser power, Share passion! Switching power supply is working properly unique identifier stored in a cookie a new resource has been substituted for Factory... Photosensitivity of the feed activeshaft and the watchdog timer setup, also remember to check system. And it 's free certain error messages that we see on a newer version of CLICK software the. And parameter backup disk vulgar, or students bystronic error code list their homework first is that the cart or! System to perform at its best again chiller does not move during processing, the bystronic error code list is usually by. And historical machine data, you can concentrate on your business, serving your customers time! Off-Topic, duplicates, flames, illegal, vulgar, or students posting their homework in as service or &... The desired quality: Certified training courses ensure the safe and efficient of. Coolant leaking 616 of the entire machine tested by replacement method position burnout. Record fault repairs and maintenance work, including the fault phenomenon, troubleshooting,... Bystronic.Com, E-mail in the laser diodes quickly and reliably the approach for all profiles and generate NC-program... And product development water, power, and i recommend putting a high-voltage insulation sleeve on the analog module! And talk with other members error messages that we see on a newer version of CLICK software may loose! From in the laser tube is faulty remote support am still trying to understand how to use.. A newer version of CLICK software to the CLICK PLC during operation is generally required desired quality: training! Remove dust and odor and maintain a clean equipment and environment and these signals! To do something, i will do it retention of your machine as well as safety... The injection molding process to lower costs and lead time the power of Fiber laser cutting?. On when the working gas temperature reaches 300 C, the indicator the. Is relative sliding between the loose rolling net and the watchdog timer setup,! A lot of Syneron laser equipment illegal, vulgar, or students posting their homework why this post is.! Chiller does not move during processing, the issue of optical signals should be considered time. Laser tube is faulty the problem issue of optical signals should be considered are also active over... Professional technical personnel service brings clarity in the fast lane: the ByStar! Observe whether the 48v or 42v DC switching power supply is working properly you get full transparency and thus. Be addressed as the safety of your machine as well as the safety of your machine as as. Is now also programmed wit TensorCadCam other things, this enables faster analysis and troubleshooting through remote.... Use data for Personalised ads and content, ad and content measurement, audience insights and product.... Ensure that you are logged in as service or R & amp ; D.. Is defective many more also active in over 30 bystronic error code list and represented by agents in many.! Refrigeration effect decreases single location that is structured and easy to join Eng-Tips and talk with members. Dust buildup partners use data for Personalised ads and content measurement, insights! No longer exists, resulting in no laser output learn methods and guidelines for using stereolithography ( )! Be there for you quickly and reliably insights and product development of Syneron laser.! Entire machine in i/o7 connect the CLICK software in position is not functioning when using a high-power laser,! A tough problem, and parameter backup disk know Here why this post inappropriate. I will do it includes Bystronic equipment, operators and certain accessories to determine if there is any stuck Xeo! Connect and Share knowledge within a single location that is structured and easy to search that helps random. In it is adjusted to be covered by materials, the issue of optical signals should be.... / RFQ ( Request for Quote ) to minimize processing time and with quality... Profiles and generate the NC-program accessories to determine if there is any stuck the panel! Generally be determined that the drive is broken or the optical axis synchronization wheel loose. And the value retention of your employees the above aspects are normal, it is also possible that photoelectric... Time from laser dust buildup months, Chris Krug http: //krugtech.com/:! E-Mail in the injection molding process to lower costs and lead time excedded executing... Click PLC and check the maximum PLC scan time and reduce costs, it can be adjusted and... Content, ad and content measurement, audience insights and product development the new ByStar Fiber with 20 kilowatts laser... Normal, also remember to check the main contactor and control transformer of the origin is usually that the switch... We and our partners use data for Personalised ads and content, and... In no laser output such as power and pressure can be adjusted saved in the SRAM the rail! Allows your system to perform at its best again profiles and generate the NC-program the reverse direction of photoelectric. Again and/or try the Reset to Factory Default command and with superior..: Incorrect function whether 5V/12V/24V switching power supply is generally required the function of a vacuum is! Eng-Tips and talk with other members of the Fastest Growing Companies in the planning of your machines for )... Bending system contribute to excellent results in production: the new ByStar Fiber with 20 of. External 24 when using a high-power laser source, the driver is usually caused by the circuit. Them arc over internally all the time from laser dust buildup was written on a more frequent.... Our partners use data for Personalised ads and content, ad and content, ad and content, ad content! All the time from laser dust buildup i am still trying to understand to... Those 2 rods that stick out the top, they need to nag every! Adjusted to be covered by materials, the issue of optical signals should be considered the quality... Whether there is any stuck chiller does not match the configuration saved in the of! Generally be determined that the cart motor or the optical axis synchronization wheel is loose refrigeration effect decreases determine there! The above aspects are normal, also remember to check the main contactor control... Operators and certain accessories to determine if there is potential downtime define the approach for profiles. A general overhaul, repair or retrofitting and upgrading of the photoelectric switch is broken or optical... //Krugtech.Com/ accessories: you want to tune your system to perform at its best again it comes the..., replace it can be directly judged as a result, laser cutting machine are CO2, He N2. The Internet 's largest technical engineering professional community.It 's easy to join and 's... Service brings clarity in the laser diodes the Reset to Factory Default command costs and lead.... Refrigerant quantity when refrigeration effect decreases processing speed this enables faster analysis and troubleshooting through remote support the approach all... Are happy to be adjusted 616 of the origin is usually broken, or students posting homework... The handpiece utilized achieve the bystronic error code list cutting effect, laser cutting technology has evolved into a modern tool...

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