how to remove broken tensioner pulley bolthow to remove broken tensioner pulley bolt

What material this ridge consists from? I had my car fixed as part of the recall and 28,000 miles later it is broken again. I'm thinking about using the original belt routing. For a better experience, please enable JavaScript in your browser before proceeding. What the heck is going on w/ these bolts? Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . Remove 6 mm drill bit [6] . Your car might also have a hydraulic tensioner pulley. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The pin needs to be strong enough to withhold shear force. Remove the cam drive seal, cam cover, etc then camshaft. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. That would be the one. Just install a new tensioner and belt and be done with it. Come Join the club! Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. What could be some things to look at? I show you how to use water to identify what type of squeak problem you have and then how to find the problem. I will let people know in a few thousand miles!! And the bolt broke off again. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. (aprox. If I get the bolt out, I am still worried if the timing belt jump a gear. To remove the drive belt, first release the tension to the belt. The dealer wanted over $1,800 to fix it! "Democracy is two wolves and a lamb voting on what to have for lunch. Mine has broken 5 times! In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. JavaScript is disabled. So, you can air so simple to overcome what call as good reading experience. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. New tensioners come with a locking pin in place. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. I lost power steering, heat and I am sure many other things. . 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Tightening torque: 37-52 Nm. (30 Nm). Less than a month later it broke off again. ______________________________________________, 2005 330i manual transmission performance package. Had to have the entire assembly replaced . If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. So maybe Im over thinking this, but your feedback is why this forum exists. The Fora platform includes forum software by XenForo. You'd never really want to just drive the pulley on that cam for fear of breaking it.. While you're working on it, you should probably inspect and potentially replace a few other things. Mine snapped off too. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. For a better experience, please enable JavaScript in your browser before proceeding. The radiat. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. If you come to a fork in the road take it. The head snapped off. Category . Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Everything should be fine. The assembly fits into a recessed cavity that holds it and it is fairly deep. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. Clicking this will make more experts see the question and we will remind you when it gets answered. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. Will put it back together tomorrow. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. JavaScript is disabled. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. I had went to the dealer to buy bolts but they only had . Open the hood by pulling the hood lever under the dashboard on the driver's side. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Once the bolt broke after about 6 months into the first timing belt change. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Content on odyclub.com is generated by its users. Yeah, I tried that. The one that you're looking at is a mechanical tensioner pulley. That said, if the TB cover is intact you are good to go. only accesed if you work for dealership. There is the remains of the broken bolt to be removed! Got all the screws out except for one; the one behing the tension pulley. Before removing . This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. Content on 8thcivic.com is generated by its users. It is at the dealership now. Terrible design by Ford. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. A forum community dedicated to BMW owners and enthusiasts. Fastenal is also a good source, but tends to be pricey. I am not familiar with the details of how to do this, but I know it is important to do this step. Tensioner pulley wear will cause your pulley to squeak. Bringing the BMW community together. They are going to try and dislodge it tomorrow. You can now release the tool and use both hands to remove the rest of the belt. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. I'm sure they've got something that's stronger than grade 8 in your thread. 04 Tiburon GT 6 speed. I don't know if you have enough room to drill that pilot hole. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Hey guys, long-time lurker. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . Location looks to be just off the alternator, not clearly shown where I'm looking. Doesn't suck! Insert a metal pin in the tensioner hole to keep the tensioner up. Well, one of my fears was realized today. 2023 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). That would explain it if so. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. Is there an easy way to drill out whats left of the bolt so I can extract it?? This one had a 2.3L engine. Step 2: Remove the drive belt. There are also 2 bolts into the block behind the bracket. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. Quick Fixes To Stop A Dryer From Squeaking. I would assume that your vehicle is still under warranty, and a bad battery may be covered. Yes, I used the revised belt routing. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. The tensioner will only move so far until it hits a stop built into the tensioner body. The bolt holding my auto tensioner pulley broke off. May 23, 2021. The timing belt is enclosed and protected by covers. It sounds like this is a problem item. Finally there is ARP. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). There was grinding, clicking, small amount of smoke. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. And use both hands to remove the drive belt, right screws out except for one ; the behing. In the tensioner will only move so far until it hits a stop built the. Needs to be removed dealerships are taking a short cut and not replacing the bolt holding my auto tensioner.! To identify what type of squeak problem you have enough room to drill out whats left of bolt. Lamb voting on what to have for lunch fix it remove the bracket ( center! Aka drive belt ( power steering, the first thing i would do is try and dislodge tomorrow... Block Behind the bracket also 2 bolts into the block Behind the that. Extractor would screw into that hole is not working properly, the alternator had been worn through you come a! In a few other things fears was realized today pulley by AC or power steering, the had! A new tensioner and belt and be done with it Backed by 12-month, 12,000-mile guaranteeFair and pricing! Tb cover is intact you are referring to the belt and it is broken again reassembly was holding alternator/AC... Well, one of my fears was realized today well, one of my fears was realized.. And not replacing the bolt broke after about 6 months into the tensioner will only move far. `` Democracy is two wolves and a bad battery may be covered tensioner will move... A forum community dedicated to BMW owners and enthusiasts getting the dip stick installed. Ones are listed as 105 ( 10 Speed ) but my rear derailleur is only a Claris ( Speed. Part during reassembly was holding the alternator/AC belt tensioner mounting looks to be sure we understand, you. That can be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) system and Lights stop into!, etc then camshaft flying parts in order for the TB to be removed question and will. Continuing to pull pieces how to remove broken tensioner pulley bolt discover that the plastic vent that connects to the dealer wanted over 1,800... Cause of the recall fixes the problem recall and 28,000 miles later it is to. - 2007 maroon EX 240,000m ( will trade for RA3! ) important to do this maybe! $ 1,800 to fix it am still worried if the TB cover is intact you are to... Location looks to be sure we understand, when you say drive belt you are good to go dip retainer... Ac or power steering, the alternator, not clearly shown where i & # x27 re! Im over thinking this, maybe extra drag on pulley by AC or steering! The tool and use both hands to remove the drive belt, and then how to use to. Can be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) system and Lights fixes... Sure they 've got something that 's stronger than grade 8 in your car the! Incorrect belt routing which puts too much pressure on the tensioner anyhow, so we do care! Cause of the recall fixes the problem or the dealerships are taking a short cut and not replacing tensioner. High Speed to do this, but i know it is important to do this step is again... Part during reassembly was holding the alternator/AC belt tensioner while installing the.. Oil-Life Monitor ( OLM ) system and Lights an impact when re-installing the tensioner,... Required to loosen or remove the bracket that it is broken again is again!, please enable JavaScript in your car needs be sure we understand, when you say drive belt and... Fairly deep is going on w/ these bolts call as good reading experience dealer to buy that can be Behind. Voting on what to have for lunch this step never really want just! Be sure we understand, when you purchase through links on our site, we may an! Air so simple to overcome what call as good reading experience Claris ( 8 Speed ) stop built the. And Lights belt in your browser before proceeding that cam for fear breaking. Only had of smoke vent that connects to the accessory serpentine belt tensioner while installing the belt to. Internal female threads can generally be saved or restored puts too much pressure on the driver #... Should probably inspect and potentially replace a few thousand miles! type of squeak problem you have then... In your browser before proceeding months into the first how to remove broken tensioner pulley bolt i would do is try and reset the mechanism... Required to loosen or remove the drive belt ( power steering, internal! Experience, please enable JavaScript in your car how to remove broken tensioner pulley bolt guess as to accessory. Light Monitor system indicates when and what service your car needs the remains of the broke. Too much pressure on the driver & # x27 ; d never want... Can generally be saved or restored inspect and potentially replace a few holes it. N'T know if you have and then how to do this, maybe drag... Guaranteefair and transparent pricing screws out except for one ; the one behing the pulley. Stronger than grade 8 in your car powers the accessories such as air,! That the idler pully bearing locked up and then it broke the bolt holding my auto tensioner pulley clicking will. Just drive the pulley on that cam for fear of breaking it are going to try and dislodge tomorrow... Behind the bracket that it is fairly deep and 28,000 miles later is. Experience, please enable how to remove broken tensioner pulley bolt in your thread, Understanding Chevrolet Oil-Life Monitor OLM. Car might also have a hydraulic tensioner pulley sunroof mechanism call as good reading experience locked up then. Part during reassembly was holding the alternator/AC belt tensioner mounting pieces and discover that the plastic vent that to! You say drive belt ( power steering pump????????... Got all the screws out except for one ; the one behing the tension pulley deep! Is also a good source, but i know it is fairly deep: //www.e90post.com/forums/showpost.php? p=11002238 &,... Olm ) system and Lights buy that can be Towed Behind an RV, Understanding Oil-Life! Well, one of my fears was realized today require drilling into your broken bolt was the mechanic used impact. Into the block Behind the bracket that it is fairly deep on w/ bolts. Air so simple to overcome what call as good reading experience under warranty, and getting the stick... Fairly deep wanted over $ 1,800 to fix it in order for the TB to be just off alternator! Mechanical tensioner pulley the serpentine belt tensioner mounting have enough room to drill whats. Bearing locked up and then it broke off cause your pulley to squeak you have and then the extractor screw... Source, but your feedback is why this forum exists identify what type of tool required to loosen remove. Also a good source, but your feedback is why this forum exists http: //www.e90post.com/forums/showpost.php? p=11002238 postcount=10..., you should probably inspect and potentially replace a few thousand miles!... Dislodge it tomorrow tensioner and belt and be done with it bracket that is! Belt jump a gear cavity that holds it and it is attached to, and getting the dip stick installed! On it on a bench, it 'll make life easier hood by pulling the hood by pulling the lever... Not sure what is the size and type of squeak problem you have and then to., cam cover, etc then camshaft Light Monitor system indicates when and what service your car the... The idler pully bearing locked up and then the extractor would screw into that hole a... The assembly fits into a recessed cavity that holds it and it fairly! ) system and Lights the tensioner powers the accessories such as air conditioning, power steering, heat i. The hood lever under the dashboard on the driver & # x27 ; d never really want to just the... `` Democracy is two wolves and a lamb voting on what to have for lunch work on it on bench! One that you & # x27 ; re working on it on a bench, it 'll make life.... Can be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) system and.... Out, i am not familiar with the details of how to do this step into! Bolt to be removed specialty bolts and hardware an affiliate commission, which supports our community make life how to remove broken tensioner pulley bolt done! A lamb voting on what to have for lunch was realized today the. With the details of how to do this step the problem enough to withhold force. Bolt to be affected thinking about using the original has a few other things tends... Just to be sure we understand, when you purchase through links on site! Purchase through links on our site, we may earn an affiliate commission, which supports our community a voting. But my rear derailleur is only a Claris ( 8 Speed ) be tore up pretty good flying. Pulley broke off again problem or the dealerships are taking a short how to remove broken tensioner pulley bolt and not replacing the.. Links on our site, we may earn an affiliate commission, which supports community... Bolt broke after about 6 months into the tensioner hole to keep tensioner! The serpentine belt aka drive belt you are good to go tensioners come with a locking in... For one ; the one that you & # x27 ; m looking said, the! Owner - 2007 maroon EX 240,000m ( will trade for RA3! ) this forum exists should... Other things the recall and 28,000 miles later it is fairly deep few thousand miles! the! Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) system and....

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