Winter storms coming in off the ocean cause such drastic changes in weather fronts that trees gush sap even when temps never dip below freezing. You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! Give a couple of wraps of teflon tape and seal. I love the way you do things here! I had different results than most users that Ive read, but the results are exceptional. At 70 psi I am getting 3 gals of sugar water every 10 minutes with 20 to 25% water coming off the sap. This makes me so happy to hear! And finally, do you replace your filters with any regularity? Afterall, we all wanna save on fuel, no matter where were get it, can I get an amen? Ill get it. As an Amazon Affiliate, we earn commission on qualified purchases. If you only plan to boil once or twice, you may not feel that an RO system is worth it, and that makes sense. This filter eliminates bacteria and yeast in your sap, leaving you with sap concentrate that stores longer. Im sure youll notice lots of time savings this year! Electric skillet ran from 1:40 to 4:50 pm at about 1,200 kw and removed 1.0 gallons Guessing that was the major design consideration. But after every single use we run 5 gallons worth of permeate back through, to flush the filters. To build a reverse osmosis set up of your ownand seriously slash your fuel costsyoull need a piece of plywood, or something similar, for mounting everything, and youll need the following items, which are all pictured below as well, in the order theyre listed. Boiling has been my limitation in the whole process for both time and fuel reasons. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. This is handy benefit for hobby maple syrup makers who only boil on the weekend. lets just say you would just look at all those parts and cry and call for your daughter or husband, who are the true engineers in the family. I asked Bill but sadly he said no, he hasnt tried that. Im going to really look into RO and save some time and $$$. One suggestion would be to start with one and if you find you want to spend less time ROing sap, consider building two systems, so you can RO your sap in 1/2 the time each day/evening. Approaches to syrup production. Post author: Post published: February 27, 2023 Post category: simon the zealot symbol Post comments: 21 signs you've met someone from a past life 21 signs you've met someone from a past life Its kind of you to share all this information with the back yarders. WebWeve been working with Reverse Osmosis systems, to help Maple Syrup Producers with their syrup-making process, for over 15 years! Hi Bill, Im not sure Im understanding your question but the 50% is the increase in sugar content. So glad youre finding it helpful. Correction to my previous posted question about the booster pump with transformer. Luckily, there are other options for obtaining a reserve osmosis set-up. WebHeat allows maple syrup to develop the characteristic color and flavor that make it so desirable. Nope, thats all my husbands ingenuity. If the weather is going to be particularly warm, we can take this smaller amount of sap and pop it in a cooler or the fridge so it doesnt warm up too much. Thanks for the great instructions. When it is low, remove it from the fire and transfer the syrup into a waiting finishing pan. Listing But Im a little slow. You have an awesome informational site. You could always just run a batch of tap water through it to see if its running well. I read somewhere that there are special chemicals for that. Bill confuses me sometimes too. I dont have a refractometer, but the difference in taste is dramatic. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. I currently only have 1 tree that gave me 60 gallons this season. Sap can be put through the system repeatedly and becomes more concentrated with each pass through the RO membrane. Hi Michelle, Psalm 34:8. For the sake of others who may read your comment, Ill link here to where I describe the refractometer: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/. How do you adjust the pressure; is that what the needle valve is for? Heat olive oil and butter in large frying pan over high heat. We particularly love the UV filter in the Sugar Cube for food safety reasons. Read through all comments looking for what the permeate sugar content was. I would boil this down in less than 3 hours in my 24 pan. We visited a nearby maple sugar farm last year, where they collect sap and make syrup and other things in-house. Good luck this season. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice. I started with propane to boil, but it was too expensive and have now found an old US wood stove to boil on. Thanks for all the hard work you do to spread the sweetness! Given that i have the same equipment, I am surprised to report that my yield is far below the 5 gallons in 45 minutes you declare ( more like one), I wonder if you might speculate where Im going wrong? Thanks so much. icon below: window.fd('form', { of pure water an hour. Haha. After 3 disconnections, the tubing may be scarred and leak. We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. btw, you can read the full report in my Subscriber Resource Library Join here if youre not already: https://soulyrested.com/snag-free-ebooks/. Sadly it would be a few decades before you can tap a young maple. Also, since I boil the sap over propane, I bought 2 extra snap it valves to set up a drip bucket over the fire. Dont use rusty or corroded spouts, buckets, or other maple utensils. Cost-wise, the investment can pay for itself in just a few years with this savings. Happy sugaring!! If making your own system feels too complicated or time-intensive, you can invest in a reverse osmosis system made for backyard sugaring operations. Keep them standing upright and give them a little shake to make sure all the air bubbles are out. At the start of the following year you will want to do an RO Wash cycle and permeate rinse for at least an hour.. I put one together last year using 4 100 gpd membranes. I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for I found that with the 2 types of tubing, the part number provided for the 3/8 tubing is 3/8 ID but 1/2 OD. I keep having to relearn to push the tubing ALL THE WAY IN. Free samples of maple products and maple baked If youre a backyard sugarmaker looking to save money, this right here will make your day. Thanks in advance. Everything I ever write about maple gets added to that one board. Chris M. is a backyard sugarmaker who is extremely pleased with his return-on-investment after building this RO system. But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. Happy sugaring! But if we could get some of the water out of the sap before it goes into the evaporator. Thank you, Gordie, for letting me know all of this!! Cost then was quite high to buy. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. We filter out the impurities (aka the sugars in the sap) and keep them. If you have a refractometer (I explain that tool here: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/), you should measure your brix (sugar content) before and after the RO. I get this a lot and just realized I need to update the above post to explain this to folks! No, weve never needed to do any needle valve maintanence. Im just trying to determine if the cost will be worth it for me, as I only have 30 taps. You definitely want to build it in series. If we can order it on Amazon and have it on our front porch in two days, with zero shipping costs, well its almost as fast as driving to Lowes. Hi Michelle. Tap, Distilled, Reverse Osmosis. Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. I run my RO at between 90 and 100 psi on my pressure gauge, and split my flow at 50% RO water coming out to 50% concentrate to get these numbers. Im not sure Im understanding your other questions, but I have a feeling this video will make it all clear for you. What causes air bubbles to come out of 1 RO filter the rest of them are ok.. Ive built and used your RO system for 3 years now. Its being hailed at the Book of Knowledge of all Things Maple., But maybe you stumbled here wondering what an ro system is, Ill explain, An RO system is exactly like a water filtering system. Does any body know what pressure setting to use when running permeate thru for the daily cleaning? What happens if you use fewer membranes? then go bake some maple cookies while they do the hard work. Ok thanks, how do you flush the system, how often would you do it, and what do you do to store it? One change I am making this year though is to use snap it valves rather than the brass needle valve, as I always had trouble with the brass valve leaking. Step 4 As soon as the cream is ready, transfer it to a glass jar with a lid. tanks of propane. (My husband labeled it permiate spelling was never his strong suit. I am going to give it a go. Try setting you brass valve (petcock) to around 70-80 psi. After filtering when do I need to process. We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. This my first attempt at this. I got a lot of wet. Rev O did 0.03 kwh per gallon water removed Surprise your maple-loving family and friends! Mind you, there are no sugar maples out there, but there are plenty of Bigleaf Maples. I know nothing, as you can tell. I have about 80 red maples some are huge and some are younger. Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. Hopefully, Bill or another crafter can offer advice on this issue. First at the lowest pressure and then, the second time, at the highest pressure. No, reverse osmosis doesnt remove sugar from your sap. We never need to clean them during the season, but every time we use it we run some permeate through the system before shutting it off for the night. True story. (Easier to tell if one of the membranes is plugged as each has a separate discharge line that you can monitor). Im assembling the RO system now, and everything is going great. Anybody else with similar experiences? 2. Like other RO machines, the sugar cube has an intake tube that goes into your collected sap, a filter system that the sap runs through, and two tubes that come out the other end. will be compatible for the smaller volume of birch sap you will process. Hi Wayne, Maybe you need to play with your needle valve and adjust the pressure? Our evaporator is heated by a wood fire and it usually takes around 50 gallons of sap to cook down into one gallon of syrup. I dont see any discussion about whether or not the finished machine has to be kept at above-freezing temperatures to prevent damage to the filters. In a backyard operation, most folks who want to make syrup will use a wood-fired evaporator like this one from Vermont Evaporator Company. I may even have some sap later this week to test it on here in Ohio! Your RO filter looks fantastic. What I see of it looks like an improvement over mine. Large maple producers pay thousands of dollars for high-quality reverse osmosis set-ups which work well for their size and scale. Look up a group called the Vancouver Island Sapsuckers. Thank you Michelle & Bill for sharing this information! N ow that I have gone to a small backyard evaporator I plan on building one because I do know what an RO will do for me, I just did not want to lay out th money for even the small ones that most of the Maple company make. We dont often have time to boil more than once a week. ), I was wondering if can you drink the permeate. HI Michelle Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. lol. For us, producing enough syrup to last the full year plus more for gifts is part of our priority. Thank you very much for this system. I expected the permeate flow to be really really really low and most would just flow into the water tank. For us, some of the parts from Lowes were not needed b/c the parts were included with the Amazon pieces. Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. Can you give more details about the thorough cleaning at the end of the season? It saves that much more on fuel costs. So happy sugaring and thanks for the simple RO. Go here to read the full (ultra fun) legal disclosure about that. Welcome to Homestead How-To, a virtual learning community those who want to live a more rustic and self-reliant life! Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. so am excited to get this up and running. Wanna know how we even do some natural ro for FREE? Syrup is made by removing water from the sap, so that only the sugar remains. I think it now costs me almost $30 per gallon in LP to make. when you say running a bucket of permeate ., Im assuming you mean going through the bucket using the system the same way you use it to go through your SAP. Large commercial operations use a Great questions. How often do filters/membranes need to be cleaned? I just ordered all the parts :). This is the 3rd year of tapping. The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. Im a VERY small backyard producer, making less than 10 gallons of syrup per year. If so, I hope you love it. From the photo it looks like you connected the larger tubing to the pump, wondering if maybe I am missing something? I DO NOT HAVE THAT ON THERE. It would still cost you less than 1/2 the cost of one of those expensive units youve looked at in the past. He wound up making twice as much syrup using almost half the amount of propane: I made 2 gallons of syrup this year, using 2.5 tanks of propane. Webboiled to syrup, causing an off-flavor. 1. Attached is a pdf of the components you'll need. I have no particular relationship with the suppliers or brands listed, they just happened to be Thats a It traps all the the sap in the filter doesnt let it through. Do you want 24 V or 120V near all that water? Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and weekend. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! Or if youd like to read through the process we go through to actually bottle our maple syrup,go here. Yes, the needle valve is for adjusting the pressure. How does that compare to my costs last year? This kit is indeed awesome! Thanks again for sharing all this info.. Great to hear from you Gordie! I have assembled the RO setup like yours. Weba maple syrup producer records the amount. (And heres a facebook live video showing how it works.) Continue the boiling until one pan of sap/syrup remains. <3. I also list, below, every single item Bill bought to build our system. The RO membrane housing came with what looks like a pressure release check valve for one of the outlets if needed did you put yours on the pure water or the permeate side Thanks Steve, Hi Steven. This article goes over how to use reverse osmosis in a sugaring operation using a few different methods. Feed your Family: How to Start a Vegetable Garden from Scratch, this set of instructions from Souly Rested, Sugar Cube Reverse Osmosis System from Vermont Evaporator Company, How to Prepare your Vegetable Garden for Winter (Fall Garden Checklist). 0; . I hope that you find what you are looking for on Homestead How-To. And, yes, the refractometer is AMAZING! and3.5-4 after I ran mine thru the RO system. Webbiogen senior engineer ii salary. I think the beauty of making it yourself is totally tweaking it to fit your needs. We run it at 60/70. Im curious as to what effect that would have. Try Amazon Prime 30-Day Free Trialby clicking through this link. Ray says, For anyone who is thinking about building one of these, I say do it! We dont feed our sap directly into our RO. Have you tried running the sap through the RO more than once? Its been a 2-year process pulling this all together. Does the lower pressure extend the filter life because the flow is faster across the filter which might help reduce build up? How do you clean the membranes for storage off season? When that bucket is half full I pull it and start the next bucket. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. The product you will use it called membrane preservative (Metabisulfite Sodium). Jason. This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. Looking forward to next year. Wed love to hear from you! It wouldnt much less expensive 115V direct plug (i.e., not needing a transformer) be a simpler and effective option? I love my Nikon; you canread more about my camera and even purchase your own here. I think Im removing maybe 10% of the water and am running at 70psi. I break that down in this post: https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/. . We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. My boiling time is cut by greater than 50% and I seem to have gotten higher syrup yield, which I suspect comes from not as much sugar going up in steam. btw, if you dont already have Amazon Prime, I highly recommend it. It will take more water out of the sap, I was just happy to get it down to half. One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. just goes to show attention to detail is vital.. Making maple syrup is something Ive wished we could do since we lived in New England for a couple of years. The results indicate that producing syrup with sap concentrated by RO does not have a significant impact on syrup chemical composition or flavor. Hope that helps. I may try that this year.. Tony Hansen How to Turn Maple Sap into Maple-Syrup. I will say the last one I built was for an Omish guy and he used a car battery with a 12 volt pump. Thats why we own this one: https://amzn.to/2X0X9cM Both are fine choices, depending on what you want. Pretty sure we dont want to give up the precious space (right now its crammed full because of covid-19). Put them into two separate buckets and voila, you can cut the water content of your sap by up to 50%. I ask because I honestly do not know. Sorry about that confusion, Jason, Bill is wondering if Lowes changed the manufacturer or item #s on us. (In fact, youll see below thats exactly what were usingfilters from a water purifying system.). Thank you again for sharing your wisdom! (Bill said youre welcome. its nice for him to know its helping others after it took him 2 years to break down and put it all on paper for me. Hi Tim. https://youtu.be/o1pbklwyYw4. Believe it or now we had a early run of sap in SW Michigan 2 weeks ago and I did collect 60 gallons of sap before it stopped. Just follow their directions and it will work for you.. Every detail you need Have you done any upgrades to your present listed system at all? A pre-made RO system like the Sugar Cube can cost up to $500, but if you are going to use it over the course of many years, youll save that much in firewood and your time to make it worth it. Hi Michelle, Happy sugaring! I put my sap into a 50 gallon drum and recirculate for the day. The actual red colored tubing on our RO system (see photo above) is NOT colored red on Bills drawing. Hi Michelle, This is the one we use: https://amzn.to/2MhygVd. have 3/8 there in the wonderful diagram and Im guessing that the rest of the tubing is 1/4. What is the function of the 5 micron filter? Click either the item name or the picture for ordering information. Ive been a hobby sugar maker for somewhere around 20 years. But first, let me applaud you. Then checked the permeate and it was 0.3%. I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. We clean it every time we use it, but thats a lot easier than it sounds After were done running it for the night we run 5 gallons of permeate through the system, to flush the filters. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. And you can definitely try another pump. Hi Larry. We have 100 taps and the wood saved and time saved in one season has made it worth every penny!!. Is your sap house heated s0 that the RO machine doesnt freeze or do you somehow keep it from freezing or doesnt it matter if it freezes? My setup is nearly the exact same as yours. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. I will more than likely build it. I cant wait to hear what you do with the permeate, and or what you use it for! Remove from frying pan and set aside.4. Its was 2% to start with. RO Maple systems enhance the syrup Michelle, My first time finding your web page and read thru all of your posts. So you can take the line right out of the fittingits a quick connect fitting. All this and so much more is explained in Sweet Maple. Also we were told by our distributer that tap water has many different things in that is removed by the RO which is a good thing for concentrating raw sap, but they recommended not drinking it as it probably could cause diareha, consequently I never tried drinking it. thanks for putting this down for people like me! We live in nowhere-ville, so traveling to Lowes is quite a trek. Then keep scrolling for a totally unprofessional, hope-you-understand-what-hes-talking-about drawing of Bills design. the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. Im wanting to do up to 200-300 trees this year. Look into a refractometer. About - Build Your Own Reverse Osmosis System For Maple Syrup It fills up, then doesnt refill until it appears to be a little less than half empty. On top of that, severe weather changes, or drastic weather fronts can cause sap to run freezing nights while ideal are definitely not necessary to successfully tap a tree. Listing I can confirm all your answers have been great and correct I have built 4 of these units now,and everyone loves them. Oh, boy, any technical questions I have to run by Bill. I have tried using only one membrane filter, hooking up each of the 4 membranes solo still, it wont pump through. 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